380V 50Hz Msfd / VCD Door Frame Roll Forming Machine Servo Feeding System

380V 50Hz Msfd / VCD Door Frame Roll Forming Machine Servo Feeding System​

Equipment technique requirement:

• Equipment floor space: 23×3.0×2.5(L×W×H)meter.
• Equipment feeding material the orientation: The left side enter and right leave.
• Voltage: 380V,50Hz,3phase.
• Hydraulic oil : NO: .46#
• Gear oil: 18# Hypoid dear oil

Equipment main technical parameters:

• Raw material width: around 196 mm
• Material thickness: G.I=0.7~1.2mm
• Material: Galvanized and stainless sheet
• Production speed: around 6M/min
• Production length: ≥3000mm
• Equipment total installed capacity: Around 20KW.

Roll forming production scope

• This rollforming machine can be make the thickness from 0.8mm to 1.2mm

Parameters of main equipment:

1 - De-coiler

• Material width:≤250 mm, Material thickness≤2.0mm;
• Inner diameter:480-520 mm;
• Outer diamete:φ1200mm;
• Max. Load capacity:≤2T

2 - Leveling system

• Use 9 roller leveling,
• Power 2.2 kW,
• Speed: 10M/min

3 - Servo feeding system

4- Notching, punching hole and cutting

• Structure: hydraulic punching structure,the welded steel frame, has good inflexibility
• First notching dies: 2 sets
• First punching die:1 set
• After forming notching dies:2 sets
• After forming cutting die:1set

5 - Main rollforming machine

• Forming steps:14 group
• Forming framework: use the wall type side plategear drive
• Side wall thickness:25mm
• Max material width:≤196mm
• Min material thickness:0.7mm
• The roll shaft diameter:φ48 mm
• Roller material:Cr12MoV,the quenching hardness,HRC58-62°
• Use of double bearing design, bearing type 6208
• The main drive motor uses 5.5kw frequency conversion motor

6 - Cutting system

a.ModalityHydraulic cutting

b.Design featureafter cutting system design in the forming machine, the cutting Length can be set.

7 - Run-out table

• Framework: platform typewithout power

8 - Electrical control system

1-The whole line adopts PLC control, LCD touch screen display and man-machine interface software. (Interaction between workers and PLC.)

The operator can do the following

• The setting program (PLC)
• Monitoring the control process,
• Modify the control parameters,
• The length of the workpiece digital setting,
• The length of the workpiece adjusting.
• Running state real-time monitoring equipment and fault indication.

2- Mode of operation: manual / auto two. With manual, automatic switching function: in the manual mode, can be stand-alone operation, convenient repair; in the automatic mode, all production and operation, the start up sequence; along with the emergency stop button, easy to handle emergencies, to ensure the safety of equipment and personnel.